Early on

My love for controls engineering started in vocational school, where I learned how to program a PLC100 using a handheld controller. I was fascinated by how easy it was to change the operations of the lights on the control panel via the handheld. Ever since, I have been honing my craft. I have held positions in build shops and various factories programming at some of the highest levels available.

Current

I decided that I needed more of a challenge in my career, so I started BDS Automation in 2022. I enjoy programming for many reasons, but none more than the unique challenge that every new opportunity provides. I love the thrill of a new challenge and strive for flawless execution on every project that we take on!

Recent Projects

Plantwide implementation of I/O Link modules for die protection: This project not only added capability, but also reduced downtime and associated costs. Before the modification, the plant used custom cords that were costly and time-consuming to make. Now a simple 4 pin sensor cable provides 16 points.

Plantwide implementation of Badge Scanning for machine access and modifications: Installed badge scanning equipment on critical equipment throughout facility. Badge scanning allowed the plant to monitor and restrict equipment access and modifications. This utilized employee timecards. I set up the database to be managed via Microsoft Excel and pushed to PLC’s using RS Linx. Could also be setup with one master plc that pushed data to equipment when changes were made.

Mechanical Press Controls Upgrade: I have completed more than 10 complete control system upgrades for mechanical presses. This includes defining system specifications, electrical print design, panel build, and programming. New programs standardized press controls within the facility, reduced downtime, and increased machine capability.

Press Feedline Controls Systems Upgrade: Defining system specifications (including servo motors and drives), electrical print design, panel build, and programming.

Resistance and MIG Weld Cell Controls Upgrade: I have completed more than 10 complete control system upgrades for Resistance and MIG weld cells. These cells included a mix of robotic and non-robotic operations. This included defining system specifications, electrical print design, panel build, and programming. New programs standardized welder controls within the facility, reduced downtime, and increased machine capability.

Obsolescence Management: I have retrofitted many components on various equipment types of equipment due to obsolescence. I have done this on components as simple as a relay or pushbutton, all the way to more complex components such as PLC’s, HMI’s, and Drives. This also includes using gateways to bridge communication protocols and increase functionality.